5 Best Pulse Mig Welder Reviews [Top Choices of 2021]

If you’re fond of efficiency in welding, Pulse MIG welding might have all your attention now. Compared to conventional welding methods, it offers less fume and spatters which translates into fewer cleanups, better and safe welding. However, since the technology itself is relatively new, getting the best pulse MIG welder isn’t as easy as getting others.

You must consider all the new and necessary technologies in it to get the best out of it. Therefore, we’ve researched all the good pulse MIG welders and filtered out the most promising ones for you. Planning to buy the best ever pulse MIG welder while shopping next time? Stick to this article and we’ll suggest you the one with the high-tech features here.

Table of Content:

This article has a ton of info and reviews for the best welders and divides them into sections. Here is a chart linked to the secions to help you navigate throughout the article easily:

Comparison Chart:

Got a little time on hand to spare? Here is a quick comparison chart for all the pulse MIG welders we’ve selected to review in this article. It’ll help you make a quick decision for the best one:

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LightningMTS 275 AC/DC TIG with Pulse/MIG/Stick Welder

Topwell 250A Ture Pulse Mig Welder M.S/S.S/AL welding

Miller 907734 Millermatic 255 MIG/Pulsed MIG Welder – 208/240V

2019 Everlast PowerMTS 251Si Pulse MIG TIG Stick

Solary Inverter aluminum MIG Welder – Multi Process IGBT

5 Best Pulse Mig Welder Reviews in 2021

Getting the best pulse MIG welder needs thorough research and extensive considerations which a newbie might not be an expert at. Hopefully, our expert team has done the research for you, and here are the welders that checked our boxes:

Best-Pulse-Mig-Welder

1. LightningMTS 275 AC/DC TIG with Pulse/MIG/Stick Welder

LightningMTS 275 AC/DC TIG with Pulse/MIG/Stick Welder

The lightning MTS 275 from Everlast is a multifunctional welder that does a great job with different welding methods. Primarily, it does pulse MIG welding which produces less distortion while working on thin materials and produces less spatter. Alongside the pulse MIG mode, you’ll also get flux core, TIG, and Stick welding capability with it.

You’ll get a 60% duty cycle for TIG  welding at 250 amps and 60% for Stick at 200 amps from it. Furthermore, the welder comes with a water cooler TIG torch (12 ft) for a seamless welding experience without excessive heating. It offers a 10-ft Series 36 Euro-style quick-fitting MIG torch which gives you more efficient MIG welding.

You’ll get a programmable control panel along with two adjustment dials for welding parameters. On top of that, the 7-inches large display will provide you with the information while welding. It gives you live updates about the voltage, inductance, flow, slopes, WFS, spray type, and plenty of other stats.

For Whom Is This Product Designed?

This welder is for those who have different types of welding needs in the same job site. It offers both conventional MIG welding, Pulse MIG welding alongside TIG, and Stick welding, all from the same machine. Besides, you’ll get a large LCD display to show the welding information and an extensive control panel.

Why Do We Love It?
  • Series 35 DINSE-style connectors
  • Works with both shop and household current
  • Does TIG, Stick, MIG, Flux Core welding
  • Large LCD display with a control panel
  • Water cooled TIG welding torch
Flaws but Not Deal Breakers
  • Requires experienced welders to operate it

2. Topwell 250A Ture Pulse Mig Welder M.S/S.S/AL welding

Topwell 250A Ture Pulse Mig Welder M.S/S.S/AL welding

This multifunctional welder from Topwell runs on regular 220 volts and produces a superior 250 amps welding output. Besides, it comes with synergy functionality which ensures a consistent power output. You don’t have to adjust wire speed and current output every time you weld with this synergic machine.

It allows you to weld with pulse MIG that uses 4 rollers to feed the wire into the MIG gun. As you’re getting 4 rollers, they will ensure you’re getting a stable, super controlled output from the machine. You’ll also get a stick welding capability along with a dedicated Job-list button to choose which metal you’re working on.

Along with that, you’ll have adjustment dials for both current and wire feeding speed and 2 LED monitors for status. Furthermore, its cooling wind pass through will ensure stability even more precisely while keeping the inner structure cool. The IGBT circuit module will give you the most efficient performance from this machine.

For Whom Is This Product Designed?

This welder will satisfy those who need extensive automation in welding for machine-precise output. It offers both Pulse MIG and Stick welding alongside having a built-in Job-list button and LED controllers with adjustment dials. You’ll get an IGBT PCB module inside and the smart synergic control for automated wire feeding and current control.

Why Do We Love It?
  • Top-notch IGBT module
  • Automated synergic control
  • Job-list button is built-in
  • Does both Pulse MIG and stick
  • Adjustment dials and LED monitors
Flaws but Not Deal Breakers
  • Would be better if it did TIG welding

3. Miller 907734 Millermatic 255 MIG/Pulsed MIG Welder – 208/240V

Miller 907734 Millermatic 255 MIG/Pulsed MIG Welder - 208/240V

The miller pulse MIG welder is capable of doing both conventional MIG welding and pulsed MIG welding . Alongside MIG and Pulse MIG welding, you can also do flux-core arc welding with this machine. It ensures superior welding experience with less heat, spatter, and smoother with more efficient technologies.

You’ll also get an auto-set program that allows you to select welding mode with predefined programs. All you have to do is select the right program depending on your metal and start welding. This welder works with both 208 and 240-volt input and welds up to 1/2” of stainless, mild steel, and aluminum.

Moreover, this welder has industrial bernard acculock S contact tips to provide superior MIG Pulse output for better spray. You’ll get a large 7 inches screen to show what’s going on while you’re passing the welding gun on the bead. It also helps you set up the machine easily as you can see what’s going where in real-time.

For Whom Is This Product Designed?

This welder is a perfect machine for those who need superior performance for their shops, production, and professional works. If you need a superior pulse MIG, conventional MIG, or flux core welding, this machine does it all. It doesn’t heat up quickly and does a good job keeping the piece clean and super strong.

Why Do We Love It?
  • Superior MIG welding solution
  • Flux core welding capability
  • Large LCD display with control panel
  • Works with jobsite, shop current
  • Welds almost any metal up to ½”
Flaws but Not Deal Breakers
  • Household current input operation would be better

4. 2019 Everlast PowerMTS 251Si Pulse MIG TIG Stick

2019 Everlast PowerMTS 251Si Pulse MIG TIG Stick

PowerMTS 251Si is a top-notch pulse welder from Everlast that does a great job at multiple welding methods. You can do Pulse MIG welding as well as conventional MIG and Pulse TIG welding with this machine. It also is ready for stick arc welding and spool gun/DC welding methods. Moreover, the machine is ready to work with both 120-volts household and 240-volts shop current for multipurpose usage.

Besides, its IGBT inverter technology will ensure that you’re getting a constant current output from the welding gun. Furthermore, the Synergic functionality will reduce your hassle of uneven match of the wire and current setting. Rather, it’ll fix the punctuation for you and give you the best match for current and wire feeding speed automatically.

You can use a wide range of wire diameters from .023″up to .045″; perfect for welding different metals. The control panel has LED indicators to show which wire you’re working with alongside many other options. Besides, you’ll get multiple LED monitors for different options like Volts, Amps, Memory, torch functionalities, synergic MIG, and many more. You can also manage the functionalities and control the pulse frequency with a fine-tuning dial onboard.

For Whom Is This Product Designed?

This welder is perfect for welding enthusiasts and highly professionals who want the most convenient control with their welder. It offers an extensive control panel and does a wide range of welding jobs like Pulse MIG, TIG, stick arc. You’ll get both the latest IGBT inverter tech along with synergic control on this machine for maximum convenience at welding.

Why Do We Love It?
  • IGBT inverter PCB construction
  • Both pulse MIG and Synergic MIG welding
  • Has both Pulse TIG and Stick arc welding
  • Extensive, easy-to-understand control panel
  • Wide range of wire feeding capability
Flaws but Not Deal Breakers
  • The included consumable starter kit doesn’t include a tungsten

5. Solary Inverter aluminum MIG Welder – Multi Process IGBT

Solary Inverter aluminum MIG Welder - Multi Process IGBTThe MIG 228S from Solary does more than just pulse MIG welding as you’re also getting flux core welding. It also offers solid core wire welding to weld different metals from high-strength galvanized steel, aluminum. You can also work with soft wires for body repair jobs like Alsi12 and Alsi5. Its memory functionality with it which allows you to store up to 6 sets of custom welding data for further use.

Besides, it’ll keep the current flow consistent while welding using its IGBT inverter PCB construction. Furthermore, you’ll get the synergy MIG welding that balances the wire setting with the current flow for better welding. Apart from the automatic functions, you’ll also get a control panel to control the welding processes personalized.

It has adjustment dials for input and output whereas you can tune the current output from 10 to 220 amps. The welder is highly efficient in general and it has a cooling fan on the back to ensure the internals stay cool. With extensive control over the weld quality and LCD monitors onboard, it’s by far the best MIG welder under 1000.

For Whom Is This Product Designed?

If you’re working on sophisticated jobs that require top-notch MIG welding solutions, this one can be a good solution. It comes with both flux core and Pulse MIG welding as well as solid core welding. You’ll get both the IGBT inverter tech with the synergic MIG control for a seamless welding experience.

Why Do We Love It?
  • IGBT inverter for consistent weld
  • Flux core and Solid core welding
  • Synergic Pulse MIG with soft start
  • Extensive control panel with monitors
  • No spatter and less cleaning afterwards
Flaws but Not Deal Breakers
  • Stick and TIG in the same machine would make it versatile.

Top Advantages of Using a Pulsed Mig Welder

Pulse MIG welding is relatively new compared to the regular MIG welding with better results. Here are the main advantages of using a Pulse MIG welder, especially if you need the most advanced welding experience:

Less spatter and fume:

The biggest advantage of using Pulse MIG welders is it produces less spatter and fume compared to regular ones. When you have less fumes to deal with and less mess to clean later, the overall production time reduces. Furtherrmore, you can also reduce the overall production cost by a big chunk of money.

High Quality Welding:

If you’re working on fine body works, chances are, you don’t want to miss out on a beautiful welding output. The good news is, you can get a very high quality, even, and spatter-free welding output with Pulse MIG. Pulsed MIG welding doesn’t only reduce your cost and save time, it also gives you better quality as you weld.

Saving Consumables:

Pulse MIG welders do a better job than the regular MIG welders at using different diameter wires. A regular MIG welder gives you only 1-2 sizes of wire options which means an unnecessary waste of wires. However, Pulse MIG welders usually take in a huge array of wire sizes from .023″ to .046″. That means you can use the right size of wire and reduce unnecessary waste.

Heat and Energy Saving:

Regular welders have fewer duty cycles due to excessive heat and that’s why they don’t weld well for long. With pulse MIG weld, on the other hand, you’ll get a superior machine with IGBT inverter technology. The heat level is pretty low in it as well as burning less energy. Therefore, you can get a better result at heat and energy control.

Effortless Synergic Weld:

Most Pulse MIG welders come with synergy technology which ensures a better match between the current supply and the wire feeding. You don’t have to tweak the current flow and wire feeding speed each time if you have synergy. As a result, you can save a lot of time, won’t need much expertise, and have smooth results every time.

How to Use a Pulse MIG Welder?

Sure, Pulse MIG welding has its advantages and offers superior welding experience, but how to use it? Here are some simple steps of preparing, using, and maintaining a Pulse MIG welder:

  • Connect the welder to a power outlet by matching the input voltage the manufacturer suggests. It can be 110V, 220V, 240V, or the one the machine uses to run.
  • Connect the welders’ ground cable to your workpiece and connect it firmly to get a good result. As you’re using a higher pulse current, it will require a better ground to have the best results.
  • For the welding gun cables, try to have less wire between the piece and machine to have a good weld quality. It’ll also give you an extra effectiveness if you keep the wire length minimal.
  • Choose the welding gun size carefully because Pulse MIG can go higher ranges than conventional MIG. It may result in higher heat production which may require you to use water-cooled operations as well.
  • Use the synergic controls and adjust the wire feeding speed correctly; the machine will set the current output.

Conclusion

Pulse MIG welding is relatively new compared to the conventional MIG welding method and it has a ton of advantages. Getting your first ever Pulse MIG welder won’t be a daunting job if you have gone through the reviews above. We hope that it was an easy task getting your welder after our selections and reviews for you.

However, if you want a final recommendation for the best pulse mig welder overall, we’d suggest the LightningMTS 275 Pulse Welder. This welder works with both 110V and 220V current input and has a variable output of up to 275 amps. You’ll get the latest synergic control along with IGBT inverter technology for consistent welding results. It also does Pulse TIG and Stick arc welding alongside Pulse MIG welding with water-cooled welding torch.

Previous articleHow to Get a Welding Job With No Experience?
Hi, I am John Moore. Working as a professional welder for more than a decade. Besides my profession, I have run this website “Power Tool Idea”. As a professional welder, I had used a lot of welding machines such as the Tig welder, Mig welder, Dual-voltage welder, etc. During this long-time in this profession, I have learned a lot of things and discovered a lot of tricks to carry out the welding task perfectly and efficiently.

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