Best Stick Welder Under 500 Reviews [Expert Reliable Choice 2021]

Getting your first welder can be confusing whether you’re doing DIY projects or getting into professional jobs. When it comes to selecting the right welding method, the easiest and versatile option is going for stick welding. Since stick welding is the most common welding method, the market has a ton of options, especially in the budget.

If you want the best output within a decent range, getting the best stick welder under 500 is the smartest decision. Our expert team has been through the market and has the list of best stick welders for you. Stay to the article; you’re getting the best stick welder for your next job, no matter how sophisticated it is.

Is Stick Welding Stronger Than Mig?

Let’s state the obvious first; no single welding method is perfect for any type of metal. MIG welding is among the Techniques of Gas Welding that might be a good choice if you’re welding aluminum or thin metals. However, when it comes to welding metals in a versatile way including the thicker ones, stick welding is unbeatable. Stick welding method produces a strong bond when you’re welding heavy metals, even the rusted ones.

Best Stick Welder Under 500

If you have dirt or rust on the metal, stick welding is the only option you want to go with. Hence it won’t fall short in giving you a strong piece after you finish the weld. Even though stick welding has slags and less esthetics than MIG, you’ll still love its strength after finishing. It will give you over 70,000 tensile of strength while welding with your stick welding machine.

Table of Content:

This table of content will help you navigate through the whole article and reach the section you’re interested in. Have a look:

Comparison Chart:

Want a quick brief on the stick welders our expert team has selected before going to the detailed reviews? Here is a quick comparison chart for you to perceive their specifications beforehand:

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DETAILS

2019 EVERLAST PowerARC 160STH 160amp HF TIG Stick

Plasma Cutter STICK TIG Welder

PrimeWeld 3-in-1 50 Amp Plasma Cutter, 200 Amp TIG Welder

SUNGOLDPOWER 200Amp MIG MAG ARC MMA Stick DC Welder

MIG155GSV 155 AMP INVERTER MIG/STICK ARC WELDER

Amico Professional Welding Machine, 200 Amp Stick Arc DC Welder

6 Best Stick Welder Under 500 Reviews In 2021

As stick welding has been here for a hundred years and people love its simplicity, you’ll have too many options. That makes it hard to find the right one; but our experts did the research and filtration for you! Here are the 6 best stick welder under 500 that will surely be able to land the perfect weld bead:

1. 2019 EVERLAST PowerARC 160STH 160amp HF TIG Stick

2019 EVERLAST PowerARC 160STH 160amp HF TIG Stick

If you’re after the best portable stick welder, the EVERLAST PowerARC worth your consideration. You can take this welding machine anywhere you want with its ergonomic, compact, and lightweight design. When it comes to power sources, you can run it on both 110 and 220 volt household or jobsite electricity.

While using it, the hot start technology will help you avoid the electrode sticking to the base metal. Furthermore, its inverter technology along with IGBT Infineon Modules, you’ll get a superior weld quality without stuttering. Besides, it runs on 160 amps which makes it even more capable of landing high quality beads.

Moreover, this machine has a TIG welding method alongside the stick which makes it a perfect fit for any type of welding job. You’ll get a gas inlet for TIG welding along with a regulator to measure the right pressure. On top of that, you’ll get a controller dial to tweak the output amps for a versatile operation on different metals.

2019 EVERLAST PowerARC Features:

  • This welder is lightweight, portable to make a good fit for both home projects and outdoor work.
  • It’s a dual voltage machine with both 110V and 220V; perfect for domestic and commercial current.
  • You’ll get the Hot Start technology with this welder to help you avoid sticking the electrode to the piece.
  • The machine is compatible for both Stick and TIG welding to cover welding jobs with different metals.
  • It has the inverter technology and IGBT Infineon Modules for an efficient energy consumption while operating.

2. Plasma Cutter STICK TIG Welder

Plasma Cutter STICK TIG Welder

Convenience; that’s what the Tosense Plasma is. You’ll get a 3 in 1 combo if you get this welder with both stick and TIG welding method. On top of that, the plasma cutting facility will ensure that you’re not falling short when you need to cut metal. It cuts at a 50 amps power for different steel from stainless, mild steel to copper or aluminum.

Alongside the great versatility of cutting, you’ll also be able to weld sheet and thick meals up to ½”. Besides, the TIG welding method allows you to adjust the power from 15 to 200 Amp DC for precise welding. On top of that, its HF start and hand-torch control for TIG welding will make your jobs a lot easier.

Furthermore, this welder works with both 220 Volt and 110 Volts which makes it versatile for both DIY and professional jobs. Not only that, it offers an easy arc start along with a stable arc for convenient welding jobs. If you want a deep weld pool and don’t want to buy a separate plasma cutter, get the tosense welder.

Plasma Cutter Features:

  • The Tosense welder is a multipurpose plasma cutter, TIG welder, and stick/MMA welder for maximum versatility.
  • It comes with the HF arc start control and built-in regulator for a safe weld and to avoid sticking.
  • You can use welding rods with an interchangeable diameter from 1.6mm to 4.0mm to cover any project.
  • The cutting capability of the plasma cutter in thickness is up to ½ inches for almost any kind of steel.
  • It works with both 220 volts and 110 household electricity for a better compatibility at different job sites.

3. PrimeWeld 3-in-1 50 Amp Plasma Cutter, 200 Amp TIG Welder

PrimeWeld 3-in-1 50 Amp Plasma Cutter, 200 Amp TIG Welder

This multipurpose welding machine from PrimeWeld is a 3-in-1 rig that does more than welding. It comes with a plasma cutter which cuts through metal up to 1/2″ of thickness at 50 Amps. You’ll get a seamless finishing with both the cutting and welding and there are two types of it available.

You can use it for either Stick welding or TIG welding with a decent 60% duty cycle for longer passes. The DC TIG comes with all the necessary accessories as well as the stick and the plasma. On top of that, it’s easy conversion design will allow you to switch between the DC TIG and Stick conveniently.

Welding with the PrimeWeld is even more convenient for its portable, compact, and lightweight design. Furthermore, it comes with a regulator for amperage control along with gas pressure control. Besides, you can monitor the air pressure, the current voltage, and switch between pedal or machine control for TIG.

PrimeWeld 3-in-1 50 Features:

  • The PrimeWeld machine is capable of Stick and TIG welding along with Plasma cutting.
  • You can switch between the DC TIG welder and stick welder without changing anything.
  • Its plasma cutter cuts through up to ½ inch thick metals at 50 amps of power output.
  • This welding machine welds and cuts through mild steel, aluminum, and almost any other metals.
  • You’ll get a gas regulator, an amperage controller along with a pressure and current monitor.

4. SUNGOLDPOWER 200Amp MIG MAG ARC MMA Stick DC Welder

SUNGOLDPOWER 200Amp MIG MAG ARC MMA Stick DC Welder

The Sungoldpower comes with an IGBT inverter that ensures a reliable welding process without power interruption. Plus, it works with both 110-Volt and 220-Volts which makes it a perfect choice for both household and industrial current. Depending on what you’re covering in a project, you can choose from 3 different types of welding methods.

Alongside stick welding, it also has gas-shielded and gasless MIG welding for utmost convenience. You can switch between any of the processes in seconds because it comes with dedicated ports for each welding method. With the adjustable feeding speed controller, you can use this machine on any type of project.

You’ll get a front control panel on this machine including a current flow and a wire feed speed adjustment knob. For the wire feeder, it takes 0.6-1.0 mm Flux Cored Wire as well as Solid Wire. The wire feeding spool is capable of taking both 2lb and 10lb wire rolls depending on the workload.

SUNGOLDPOWER 200Amp Features:

  • The Sungoldpower welding machine can weld with multiple methods including Stick, Gas-shielded MIG and Gasless MIG.
  • You can weld at 200 Amps with this machine for different types of metal including aluminum, mild steel and others.
  • It comes with IGBT inverter technology for a safer and a hassle-free stick or MIG welding without burn-though.
  • This welding machine works with 0.6-1.0 mm of flux-cored wires and takes 2 or 10 lbs wire spool.
  • It works with both 110 volts household current or regular 220 volts current for a versatile operation.

5. MIG155GSV 155 AMP INVERTER MIG/STICK ARC WELDER

MIG155GSV 155 AMP INVERTER MIG/STICK ARC WELDER

If you’re after the best stick welder for beginner enthusiasts, the Weldpro welder is a perfect fit for that. This welder has the IGBT inverter technology to get you protection from overheat and over current for a constant weld. Furthermore, you can run it on both 110/115 volts or 220/230 volts to get any project done conveniently.

Furthermore, this welder comes with a voltage adapter which allows you to plug into a regular 240-volts outlet. After connecting, it’s capable of welding with stick and MIG welding methods; both gas-shielded and gasless. Plus, it has a regulator to control the gas pressure from your cylinder to the machine conveniently.

This machine helps you weld a ¼ inch depth for mild steel with both stick or MIG. It will get you 78 to 472 inches of wire feed per minute along with a wire speed controller in front. Alongside the wire speed controller, it also comes with a current flow adjustment knob on-board. Its compact and lightweight design with an integrated handle will help you move it from one place to another easily.

MIG155GSV 155 AMP Features:

  • This Weldpro welder can weld different types of metal with Stick and Mig welding methods.
  • It can work with both gas-shielded or flux core wires along with a gas pressure regulator for adjustability.
  • You can use it on both 110/115 or 220/230 volt and it has an adapter for 110-Volts outlet to 240-volt one.
  • There is a voltage adjustment knob along with a wire feeding speed controller on the control panel of this welder.
  • Along with voltage versatility, you can also take it anywhere with only 21 pounds and an integrated handle.

6. Amico Professional Welding Machine, 200 Amp Stick Arc DC Welder

Amico Professional Welding Machine, 200 Amp Stick Arc DC Welder

The Amico welding machine is a good cheap stick welder that does a great job at professional welding. It comes with over 80% duty cycle which makes it not only an efficient welder, but also a perfect fit for shops. On top of that, its advanced IGBT inverter technology will give you a superior welding experience.

Furthermore, its 200 amps power output will make it a breeze to land high end weld beads. Not only that, you can also control how much power you want to land on the workpiece with its current regulator. It also has an Arc force controller next to the Amperage controller dial. The on-board monitor will show you how much current you’re working at.

You can land longer passes and heavy pieces with a 300-Amp 10’ electrode holder and a 10’ grounding clamp. For the power cord, it comes with a 7-feet one which you can extend up to 700 feet for huge job sites. This ETL listed high-end welding machine has a compact yet powerful output only with 17 pounds for better portability.

Amico Professional Welding Features:

  • The Amico welding machine is capable of welding at a whopping 80% duty cycle for longer passes and higher efficiency.
  • You will get a convenient control panel with a current flow regulator and an Arc force controller.
  • It runs on variable current from 100 volts up to 250 volts and has a 110V to 230V converter.
  • This welding machine comes with the IGBT inverter technology to get an efficient start and burn-free weld.
  • It has a 7-feet long power cord which you can expand up to 700 feet and a 10-feet ground cable.

How To Use A Stick Welder? Step By Step Guide

When it comes to welding methods, Stick is by far the easiest process. Unlike any other welding processes, stick welding offers you a strong bond with less hassle at preparing. If you’re getting started with stick welding and need a quick starter guide, here are the processes you must know:

How To Use A Stick Welder Step By Step Guide

Step one:

The first step for stick welding is getting your welding machine ready, regardless of the method. Depending on your electrode choice, connect the AC or DC power supply properly. Adjust the amperage depending on how much power your piece needs and use the adapter if necessary.

Step two:

Although stick welding is a great welding method that works on dirty or rusty metals, you shouldn’t skip this step. Clean the piece thoroughly if possible, especially the area you’re welding on. It will help you get a nice and strong weld with a deeper penetration.

Step three:

For stick welding, you need to drag the rod instead of pushing it whether you’re welding flat, overhead, or horizontal. The electrode position will be angled over 5° to 15° in the direction you’re traveling the electrode. It’ll give you a seamless bead every time and be sure not to stay on a spot for long as it can cause a burn-in.

Frequently Asked Questions

Getting questions from the people who use stick welders or who want to get one is common for us. Here are some of those questions that you might have interest in:

Can you use a stick welder for auto bodywork?

When it comes to weld auto body panels, the best option to go with is a TIG or MIG welding. As these panels are usually thinner metal, using stick welders might make burn-ins on the panels.

Can you stick weld stainless steel?

Welding stainless steel is more comfortable with a Mig welder, stick welder, or Tig welder. You can use any of them to weld stainless steel even though TIG is the most common way to go.

Can you stick weld in the rain?

Stick welding is by far the best option to weld in the rain or a wet condition. However, you should not use it in the rain as it might cause electrocution to you according to OSHA.

How many watts does a stick welder use?

Depending on your welding project requirements, a stick welder may use different watts, including 2200, 3600, 4900, and more. You can multiply the current voltage by the current Amps to know the current wattage.

How many amps does a stick welder use?

Stick welders can handle your average welding work from 60 to 300 amps. However, most stick welding machines that you find may require 200 amps or less on average for regular jobs.

Summary

Whether you’re after a professional welding rig or for some DIY projects, a stick welder will be the best option. This method is a versatile process that works in tough situations like windy or wet environments. I hope you’ve found your next welder within the budget range. However, if you’re still confused about getting the best stick welder under 500 overall, I’d suggest you get the  EVERLAST PowerARC Stick Welder. It works with dual voltage for both 110 and 220 input options, and it’s capable of doing TIG weld as well. The hot start function of this welding machine makes it efficient and the 160 amps arc power gives it superior power.

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